Toilet papers machines
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Equipments for toilet paper rolls production

Catalog of equipment Equipments for toilet paper rolls production

Automatic equipment for toilet paper production

It is intended for fully automatic production of toilet paper rolls.

Automatic equipment must work without help of worker. If equipment works with help of worker it is a semi-automatic equipment.

Set of automatic toilet paper equipment consist of:
Possible sale of separate elements of line.

Machine for rewinding toilet paper tissue into smaller rolls

Purpose: Rewinding toilet paper tissue with perforation and embossing into smaller rolls.

Description:
The design of machine lets you to rewind toilet paper both on a cardboard core, and without it, also there is an automatic bookmark of tissue and automatic power feed of logs for rewinding.

The speed - 300-350 m/min.
The productivity reached in practice - 12 tn.\day.

The three-block system machine consists of:
  • unwinding block (1, 2 or 3-chain-stitch) with its conical variator, which allow you to adjust speed unwinding of toilet paper without stopping machine
  • embossing block (may be one embossing block, 2 embossing blocks or 2 embossing blocks + block of glue lamination)
  • winding block (semi-automatic, automatic with stops and automatic non-stop)
The drive of unwinding can be for one, two or tree rolls of tissue, it has an opportunity to adjust the speed of winding.

The tear off of toilet paper provides with a help of special knife, thus occurs pasting of last layer and start of machine .

it is possible to equipped with the device for perforation and embossing of toilet paper, also glue and mechanical laminateà.

The embossing can be of two types: as low-budget with 4 rollers, for fluffing up toilet paper from recycle or for receiving a simple print on the cellulose tissue, as high-budget with 2 rollers for receiving any image on the cellulose tissue.

Rollers for 2 roller’s embossing have a diameter 230-240 mm, that allows to make a good-quality print. On the rollers with a smaller diameter it is very difficult.

The image of embossing and pressing of embossing roller (pneumatic or mechanical) can be made under the order.
Machinefor rewinding tissue of toilet paper
The additional photos >>
Video >>
Also there can be one, two or tree drivers of embossing – one for each layer. After it there can be a driver with glue or mechanical laminator.
It is possible to equipped with the counter of meters and leaves.

Capacity can be different depending on use of machine .

Some machines can synchronously work

At rewinding of tissue of toilet paper from recycling a plenty of dust gets in to environment, that makes inconveniences in work. For exception of it, under the order, machine can be equipped with a special protection against a dust (aspiratsija).

Technical characteristics:
*Pressure 380V/50gts;
*Capacity from 7,5 till 18 kw;
*The diameter of roll of tissue toilet paper maximum is 1300mm;
*The width of tissue (format) from 1250 till 2800 mm;
*The speed of rewinding of toilet paper is 300-350 m/min;
*It is possible to rewind toilet paper both on a cardboard core or without it;
*The wide range for adjustments of the size and weights of rolls;
*Automatic dry breakage of tissue and automatic pasting of a last layer;
*Automatic bookmark of toilet paper without participation of the worker;
* The system of an emergency stop is present;
*The counter of sheets; (+Under the order)
*The frequency converter;
*A special protection against a dust (aspiratsija); (+Under the order)
*The adaptation for installation of tissue on machine ;
*Diameter of rolls - till 190 ìì;
*Equipment intended for work in an automatic mode;
*Size of equipment, mm:
    *Length - 2700.
    *Width - 3300.
    *Height - 1900.
*Transport size, mm:
    *Length - 1270.
    *Width - 3300.
    *Height - 1100."
*Weight, no more then 1200kg;

Cost of machine depends on its configuration and quantity of the necessary improvements declared by the customer.

Video of automatic equipment set + automatic accumulation of logs

The difference between our machines and machines European, Israeli, Chinese and The post Soviet manufacture


To order machine            Additional photos           

 


Machine for pasting a label on logs of toilet paper


Purpose:Automatic pasting a label on logs of toilet paper.

Description:
Machine is fully automatic. The submission of log is carried out by the conveyor from the rewinding machine . Log, after pasting a label, passes addition pasting and moves directly to the accumulation of logs.
The simultaneous operation with several rewinding machines is possible.

The automatic switching-off of machine and switching-on of the signal system, if toilet paper has hushed up, has broken, the label has ended. The work with a label of various density.

Unceasing refuelling of glue and simple bookmark of a lable reduce the time of stand till min, and thank to the automatic store of logs machine for rewinding are working.

The automatic switching-off of machine when the store and elevator-store (paternoster) is full.

The remote adjustment of machine for diameter of a pasted log

The additional photos >>
Video >>
For the equipment we use the best utility from the - Camozzi, Motovario, Schneider Electric, Sew-Eurodrive etc.

As a whole the equipment is simple in service and reliable in exploitation.

Technical characteristics:
*Productivity - 10 logs\min.
*Time of rewinding of 1 log- 2 sec
*Running cycle - 6 sec
*The diameter of log- from 80 till 150 mm
*The diameter of roll with label - till 700 mm. (the position of drawing in reel - above/down - it does not matter)
*The lenght of log- 1250-2700 mm
*Pressure 380V/50gts
*Capacity 2,5 kw.
*Nominal pressure of a pneumonetwork 6 atm.
*The size of equipment, mm:
    *Length no more than 4700 mm
    *Width no more than 1700 mm
    *Height no more than 1320 mm
*Weight, no more then 570 kg


Video of automatic equipment set + automatic accumulation of logs

The difference between our machines and machines European, Israeli, Chinese and The post Soviet manufacture

To order machine            Additional photos           

 


Store of toilet paper logs

Purpose: it is intended for accumulation of technological logs for their further processing. Installation works together with machine for pasting a label on logs (conveyor) and installation for cutting logs on consumer rolls.

Description:

Machineis fully automated.

Accumulates the pasted over logs (up to 100 pieces) for temporary storage and drying.

Allows to avoid idle time of rewinding machines at a stop of cutting machines and it is for more rational use of cutting machines.

Technical characteristics:
*Spaciousness of logs: from 50 till 100 pieces, depends on the diameter of logs
*Pressure - 380 V
*diameter of logs: from 80 till 150 mm
*Weight, no more then - 740 kg

Video of automatic equipment set + automatic accumulation of logs

The difference between our machines and machines European, Israeli, Chinese and The post Soviet manufacture
 
Store of toilet paper logs
The additional photos >>
Video >>
To order machine            Additional photos           

 


Machine for cutting toilet paper logs

Purpose: Automatic cutting logs of toilet paper on consumer rolls.

Description:

Machineis fully automated.

Double line submission of logs is carried out by the conveyor.

Circular knif. The quantity of knife's movement is 120\min.

Adjustment of parametersof machine occurs on the interface.

There is the automatic cutting of edges of logs.

Adjustment of length of roll.

The simultaneous operation with several rewinding machines is possible

Technical characteristics:
*The diameter of logs from 80 till 130 mm in two grooves or till 150 mm in one groove
*Pressure - 380 V
* Capacity - 4,1 kw
*The size of equipment, mm:
    *Length - 5300 ìì
    *Width - 1850 ìì
    *Height - 1900 ìì

Video of toilet paper log-cutting machine

The difference between our machines and machines European, Israeli, Chinese and The post Soviet manufacture
 
Machine for cutting toilet paper logs
The additional photos >>
Video >>
To order machine            Additional photos           
 

Machine for packaging ready toilet rolls


Purpose: Automatic packing of ready consumer rolls of a toilet paper in polythene software packages.

Description: After the cutting of logs, ready rolls are automatically sorts and moves with help of conveyer to the package. On the conveyer rolls are lays out in 4 lines and then in 2 tiers and then moves to the polythene software packages.

The single-tier packer consists of :
*sorter
*positioner
*packer or termopak for pasting a tape

Completely automated packing in software packages 16 pieces (4õ4) with pasting packages or semi-automatic (without termopak) in software packages 4õ5, 4õ6, 4õ8 pieces

Two-tier packer consists from :
*sorter
*positioner
*packer

The packing in packages in 2 tiers on 32 pieces (4õ4õ2), 40 pieces (4õ5õ2), 48 pieces (4õ6õ2), 56 pieces (4õ7õ2), 64 pieces (4õ8õ2), 72 pieces (4õ9õ2), etc. , 64 øò.(4õ8õ2) , 72 øò.(4õ9õ2) è ò.ä.

Video of the automatic machine for packaging of ready rolls

The difference between our machines and machines European, Israeli, Chinese and The post Soviet manufacture

To order machine            Additional photos           
Machine for packing ready toilet rolls
The additional photos >>
Video >>


Machine for manufacture of cardboard cores (sleeves)

Purpose: It is intended for manufacture of 2-5-layer cores (sleeves) of various diameter and length.

Description:
Manufacturing of core is carried out by a method of continuous spiral winding of a cardboard tape on bars of various diameter.

Unceasing spiral winding – the knife moves together with core. The length of core is adjusted.

A drive coupled, it makes simpler the first bookmark of a cardboard, accordingly tailings will become progressively smaller.

The constant heating of a bar allows good bondability of a carboard at any temperature.

Technical characteristics:
*Productivity - 8-10 m/min
*Time of a cycle - 3 sec
*The quantity of workers you need, persons. - 1
*Characteristics of core
    *Diameter from 12 till 100 mm.
    *Thickness from 0,4 till 2 mm.
*Material of core - Cardboard. "NM" ÒÓ Ó21.1-05509659-020-2001
*Density - 150-220 g\cubic metre.
*Glue - MCOL KKB40

Video of machine for manufacturing cores
 
Machine for cardboard cores production (sleeves)
The additional photos >>
Video >>
To order machine            The additional photos >>           

 

Conditions of work:

*warranty on our toilet paper equipment is 12 months. Warranty on energy-intensive equipment according passport manufacturer.

*For buying equipment we are negotiating contract and prepayment at rate of 50% of full amount should be sent from you. After this, during 20-40 working days we are producing equipment. When equipment is ready, you’ll pay rest 50%, free-of-charge training on tissue of our enterprise and take it.

*Assembling, starting-up and adjustment are carried out under the separate contract.

*The delivery of equipment can be by truck. We can help you with this from our. If you tell us the city where you are we’ll be able to tell you an approximate price.

*The equipment have all necessary documents.

*We are making all customs registrations. After this the transport company will deliver the equipment to your city, where you’ll do customs clearance.

*Delivery and customs clearance in Russia with help of our partner in Belgorod is possible.

*The contract can be concluded at the currency of hryvnia, euro, dollar USA, Russian ruble.

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